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BS 1806 O-ring sizes from BS001 to BS050, showing inside diameter (ID) and cross-section (CS) in both metric and imperial. O-Ring Size Chart - BS 1806 BS 1806 is the British Standard O-ring sizing system, still widely used across UK engineering despite the adoption of ISO 3601 metric sizes. These dimensions are identical to the AS568 (US) sizing system. Cross-sections step from 1.27 mm to 1.78 mm at BS004, and to 2.62 mm at BS029.
BS Size
ID (mm)
CS (mm)
ID (inch)
CS (inch)
BS001
1.07
1.27
0.042
0.050
BS002
1.42
1.52
0.056
0.060
BS003
1.78
1.52
0.070
0.060
BS004
2.57
1.78
0.101
0.070
BS005
2.90
1.78
0.114
0.070
BS006
3.68
1.78
0.145
0.070
BS007
4.47
1.78
0.176
0.070
BS008
5.28
1.78
0.208
0.070
BS009
6.07
1.78
0.239
0.070
BS010
6.86
1.78
0.270
0.070
BS011
7.65
1.78
0.301
0.070
BS012
9.19
1.78
0.362
0.070
BS013
10.77
1.78
0.424
0.070
BS014
12.37
1.78
0.487
0.070
BS015
13.94
1.78
0.549
0.070
BS016
15.54
1.78
0.612
0.070
BS017
17.12
1.78
0.674
0.070
BS018
18.72
1.78
0.737
0.070
BS019
20.30
1.78
0.799
0.070
BS020
21.89
1.78
0.862
0.070
BS021
23.47
1.78
0.924
0.070
BS022
25.07
1.78
0.987
0.070
BS023
26.64
1.78
1.049
0.070
BS024
28.24
1.78
1.112
0.070
BS025
29.82
1.78
1.174
0.070
BS026
31.42
1.78
1.237
0.070
BS027
33.00
1.78
1.299
0.070
BS028
34.59
1.78
1.362
0.070
BS029
37.77
2.62
1.487
0.103
BS030
39.34
2.62
1.549
0.103
BS031
40.94
2.62
1.612
0.103
BS032
42.52
2.62
1.674
0.103
BS033
44.12
2.62
1.737
0.103
BS034
45.69
2.62
1.799
0.103
BS035
47.29
2.62
1.862
0.103
BS036
48.90
2.62
1.925
0.103
BS037
50.47
2.62
1.987
0.103
BS038
53.64
2.62
2.112
0.103
BS039
56.82
2.62
2.237
0.103
BS040
59.99
2.62
2.362
0.103
BS041
63.17
2.62
2.487
0.103
BS042
66.34
2.62
2.612
0.103
BS043
69.52
2.62
2.737
0.103
BS044
72.69
2.62
2.862
0.103
BS045
75.87
2.62
2.987
0.103
BS046
82.22
2.62
3.237
0.103
BS047
88.57
2.62
3.487
0.103
BS048
94.92
2.62
3.737
0.103
BS049
101.27
2.62
3.987
0.103
BS050
107.62
2.62
4.237
0.103
How to use the BS 1806 O-ring size chart Measure the inside diameter of the groove or housing with calipers . Then measure the cross-section (cord diameter) of the existing O-ring. Match both dimensions to this table to find the BS reference number. When ordering replacements, always specify the BS number rather than just dimensions to avoid confusion between metric and imperial sizes.
For gland design, the O-ring ID should be slightly larger than the piston diameter (for piston seals ) or slightly smaller than the bore diameter (for rod seals). Standard squeeze is 10-30% of the cross-section for static seals and 10-20% for dynamic seals.
Related standards BS 1806 - Dimensions of toroidal sealing rings (O-rings) and their housings BS ISO 3601-1 - Fluid power systems: O-rings, inside diameters and cross-sections AS568 - Aerospace size standard for O-rings (US, identical dimensions) BS 4518 - Metric-sized O-rings and their housings
References
BS 1806:2006 - Dimensions of toroidal sealing rings (O-rings)
AS568B - Aerospace size standard for O-rings
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Frequently Asked Questions What is a BS 1806 O-ring? BS 1806 is the British Standard sizing system for O-rings, defining inside diameters and cross-sections for standard sizes BS001 through BS932. The sizes originate from imperial measurements and are identical to the AS568 (US) system. It's the most common O-ring sizing system used in UK industry.
Are BS 1806 and AS568 O-ring sizes the same? Yes. BS 1806 and AS568 O-ring sizes share identical dimensions. A BS110 is the same O-ring as an AS568-110. The only difference is the naming convention. Both use imperial-origin dimensions expressed in inches and millimetres.
How do I measure an O-ring to find its BS size? Lay the O-ring flat without stretching it. Measure the inside diameter (ID) across the inner opening with calipers. Then measure the cross-section (CS) by compressing the ring slightly and measuring its thickness. Match both values to the BS 1806 chart. Used O-rings may be slightly stretched, so measure a new one if possible.
What does the O-Ring Size Chart - BS 1806 provide? The O-Ring Size Chart - BS 1806 provides detailed dimensions for O-rings from size BS001 to BS050, listing inside diameter (ID) and cross-section (CS) in both metric and imperial units.
What are the CS sizes for BS004 and higher? The O-Ring Size Chart - BS 1806 shows that starting at BS004, the cross-section size increases to 1.78 mm (approximately 0.070 inches).
How do you choose between ISO 3601 metric sizes and BS 1806 for O-rings? The choice depends on compatibility with existing systems; BS 1806 is still widely used in the UK despite the adoption of ISO 3601, due to its historical usage.
What are some common variants of O-ring sizes listed under BS 1806? Common variants include different cross-section sizes stepping from 1.27 mm to 1.78 mm at BS004 and further increasing to 2.62 mm at BS029.
Where can UK engineers find suppliers for O-rings based on the BS 1806 standard? Engineers in the UK can look for suppliers who specialize in industrial rubber products, such as Parker O-Ring Division or Beswick Engineering Company Ltd., which stock O-rings conforming to the BS 1806 standard.
What is the cost and availability of O-rings according to BS 1806? The cost varies based on size and material; typically, larger sizes like BS029 are more expensive due to higher material usage. Availability is generally good through major UK suppliers, though custom or less common sizes may have longer lead times.
What is the significance of AS568 (US) sizing in relation to BS 1806? The O-Ring Size Chart - BS 1806 dimensions are identical to those of the AS568 (US) sizing system, facilitating interchangeability between UK and US engineered systems.
bs o rings charts The BS 1806 O-ring chart lists sizes BS001 to BS050 with inside diameter (ID) and cross-section (CS) in millimetres and inches. Cross-sections step from 1.27 mm at BS001 up to 1.78 mm at BS004, then to 2.62 mm at BS029. To use the BS 1806 chart, measure the groove inside diameter and the O-ring cord diameter with calipers, then match both to the table to find the BS reference.
bs1806 / as568 standard BS 1806 is the British Standard O-ring sizing system and its dimensions are identical to the AS568 US standard, so a BS 1806 part number maps directly to its AS568 equivalent. Both run from BS001 (1.07 mm ID, 1.27 mm CS) to BS050 (107.62 mm ID, 2.62 mm CS). BS 1806 remains widely used across UK engineering despite the adoption of the ISO 3601 metric sizing system.